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The
machine shown here is one of the latest models of this type of machine.
It has been designed to have a small footprint with unitized construction
so that it can be moved as a unit with a single fork truck.
The
machine has a 32 station dial index table that handles all assembly and
test operations. They are:
- 1.
Manual part loading
2.
Automatic probe and rotate
3. Automatic ball loading
4. Automatic needle loading
5. Camera inspection for needle roller presence
6. Automatic assembly of snap ring and retained ring
7. Automatic pull test to verify snap ring and retainer ring
8. Manual part unloading
400
pieces per hour can be produced when operating at 100% efficiency. This
translates into an impressive 3-second cycle time.
This
machine automatically feeds a caged bearing out of a bulk hopper, orients
the bearing and presents it to the press station. The press station then
presses a caged bearing on each of the three trunnions and checks for
proper press load.
The sequence of operation includes:
1.
Operator loads unassembled spider into load chute (loads 40 parts at
a time)
2. Shuttle advances one part to the transfer pick-up point.
3. Lift-and-carry transfer lowers, picks up and grips one unassembled
spider at load station and one finished spider at press station.
4. Lift-and-carry transfer advances to next position, lowers and loads
unassembled spider into press station fixture and finished spider into
unload chute.
5. Grippers release and return to home position.
6. Table indexes to first position.
7. Bearing press loads bearing on post and checks for proper load force.
8. Tables indexes and presses second bearing.
9. Table indexes and presses third bearing.
10. Defective press load parts rejected through a separate reject chute.
The
cycle time for this machine is 8 seconds, with a total output of 450 pieces/hour
at 100% efficiency.
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